Power take-off and electrical export

An electrical architecture designed around proven drivetrain technology, accessible offshore equipment and reduced reliance on dynamic subsea cables.

Electrical conversion

Electrical power take-off

The Pliosaur Energy electrical system has been designed around a simple principle: use proven technology wherever possible and focus innovation on the engineering challenges that are unique to marine renewable energy.

This approach reduces technical risk, avoids unnecessary development expenditure and supports a more reliable route to commercial deployment.

The turbine rotates at a very low speed of approximately 1–2 rpm, producing mechanical power at exceptionally high torque. Converting this slow, high-torque rotation into electricity presents a significant engineering challenge, particularly where installation space is limited.

Our solution uses a large-diameter ring gear attached to the side of the turbine rotor. The ring gear drives a smaller spur gear at approximately 30 rpm, bringing the rotational speed into a range comparable with established wind-turbine drivetrains.

The spur-gear shaft is designed to connect with a proven wind turbine gearbox and generator assembly. This reduces development cost and allows the design to benefit from equipment with an established operating history.

The conventional wind-turbine gearbox also provides an integrated braking system, removing the need to develop a separate turbine-rotor brake.

Engineering schematic of the Pliosaur Energy turbine fitted with seven drivetrain assemblies
Pliosaur Energy turbine fitted with seven drivetrain assemblies.

Modular construction

Modular electrical architecture

The electrical system forms part of Pliosaur Energy's wider modular platform architecture. Reinforced-concrete platform sections are constructed onshore, floated to site and connected together to form a much larger offshore generating structure.

This approach enables much of the structural and electrical integration work to be completed under controlled onshore conditions. It reduces offshore construction complexity and allows generating capacity to be increased by adding further modules.

Reinforced-concrete construction also reduces the corrosion and coating-maintenance requirements associated with conventional steel floating structures.

Because the platform is intended to remain offshore throughout its operating life, it avoids the routine dry-docking and towing requirements associated with large floating generating assets.

Array connections

Intra-array cabling

Within a Pliosaur Energy array, turbines are arranged in a line and connected by electrical cables routed between the generating units.

This reduces the extent of seabed cable excavation required within the array and limits disturbance to the marine environment.

Keeping the intra-array connections accessible also simplifies inspection, maintenance and replacement compared with systems that rely extensively on buried subsea cables.

The arrangement reduces exposure to seabed movement and avoids the need for a separate voltage-limiting inductive coupling at every turbine.

Grid connection

Fixed electrical export

Dynamic export cables are one of the principal engineering challenges associated with floating offshore renewable energy.

Where a cable is connected directly to a moving floating structure, continual movement caused by waves, tides and platform motion can create repeated bending and fatigue.

Pliosaur Energy's large modular platform allows the electrical export system to be arranged around a dedicated seabed-mounted caisson with a switchroom positioned above the waterline.

The array cable is connected to this fixed export point, while the main export cable runs from the caisson to shore.

Transferring the principal export connection from the moving platform to a fixed structure reduces dynamic cable movement and removes a major source of fatigue, subsea intervention and lifetime maintenance cost.

The caisson also provides an accessible location for electrical switching, protection and isolation equipment, allowing maintenance to be undertaken from above the waterline.

Engineering schematic showing the Pliosaur Energy turbine-array electrical export system and fixed offshore caisson
Pliosaur Energy turbine-array electrical export system.

Shared infrastructure

Integration with offshore wind infrastructure

A Pliosaur Energy array could be installed within or alongside an offshore wind development, subject to site-specific engineering, environmental assessment and grid-connection requirements.

With suitable modification, the Pliosaur Energy export system could connect through an offshore wind-turbine foundation or a dedicated electrical caisson.

Generated power could then be exported through uprated shared infrastructure or through a parallel cable route to the offshore or onshore substation.

Combining marine and wind generation could improve the utilisation of existing electrical infrastructure and provide a more diverse renewable-energy supply.

Because tidal generation is predictable and wave conditions do not necessarily coincide with peak wind output, the technologies may provide complementary patterns of electricity generation.

Environmental considerations

Reduced seabed intervention

The principal buried-cable requirement is the export connection between the fixed offshore caisson and the shore or grid-connection point.

Reducing the amount of cable excavation within the generating array lowers installation complexity and helps minimise disturbance to seabed habitats.

The turbine can operate in comparatively shallow water, while the floating platform concept also allows deployment in deeper locations.

This flexibility creates the potential to position arrays closer to suitable grid connections where environmental, navigational and planning conditions permit, reducing export-cable length and improving project economics.